Extending 16mm2 cable

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  • Mlb
    Junior Member
    • Feb 2024
    • 14

    #1

    Extending 16mm2 cable

    What is the best way to extend 16mm2 house wire? Is a ferrule and crimper the way forward or are there other options? I'm having my DB relocated and the cable feeding the DB is about 1m short so I'm hoping one can just extend the existing cable and not replace the entire cable.
  • GCE
    Platinum Member

    • Jun 2017
    • 1473

    #2
    Originally posted by Mlb
    What is the best way to extend 16mm2 house wire? Is a ferrule and crimper the way forward or are there other options? I'm having my DB relocated and the cable feeding the DB is about 1m short so I'm hoping one can just extend the existing cable and not replace the entire cable.
    A proper crimp, hexagon, with tape and then heatshrink in a joint box will suffice - You not saying what distance is involved in replacing the complete length which would be the fool proof way - Sometimes by the time you finished with labour , boxes etc you may as well have replaced

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    • Tradie
      Silver Member

      • Feb 2025
      • 329

      #3
      Originally posted by Mlb
      What is the best way to extend 16mm2 house wire? Is a ferrule and crimper the way forward or are there other options? I'm having my DB relocated and the cable feeding the DB is about 1m short so I'm hoping one can just extend the existing cable and not replace the entire cable.
      Will the join be in a junction box or inside the DB?

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      • Mlb
        Junior Member
        • Feb 2024
        • 14

        #4
        I need to extend by 1m. The entire run is about 9m x 2. So I'd have have to purchase 18m. Cheaper to extend

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        • Mlb
          Junior Member
          • Feb 2024
          • 14

          #5
          In a junction box in the roof space

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          • Tradie
            Silver Member

            • Feb 2025
            • 329

            #6
            I would extend using a ferrule. There are other options like a line tap, no crimper required. If it was a temporary connection, I would use a 3M electrical connector.

            Comment

            • AndyD
              Diamond Member

              • Jan 2010
              • 4946

              #7
              Lots of different methods but I'd go with a hex crimped ferrule and 2 layers of adhesive heat shrink or maybe DIN rail mounted, straight thru terminal block inside an enclosure depending whether it might ever need to be disconnected in future. I even came across MC4 connectors used to extend wires on an AC circuit a few months ago, it was a neat job but I'm not sure how it sits with the manufacturers instructions.
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